Printing plate



11111111940.v A C, HARDY" 2,190,186

PRINTING PLATE Original Filad Feb. 1'7, 1937 3 Sheets-Sheet 1 j l". fl.

ATTORNEY A. C. HARDY Feb. 13, 1940.

original Filed Peb. 17, 1957 Feb. 1'3, 1940. A. c. HARDY PRINTING PLATE` Original Filed Feb. 17. 1937 3 sheets-sheet s INVENTOR m C. /YQL/L/Q ATTORNEY y resented Feb. 13, 1940n `UNITED STATES PRINTING PLATE Arthur C. Hardy, Wellesley, Mass., assignor to Interchemical Corporation, New York, N. Y., a

n corporation oi.' Ohio Original application February 17, 1937, Serial No.`

Divided and this application April 15,

1938, Serial No. 202,178

2 Claims.

arranged as to give to the eye the effect of the variations in tone of an original subject or a continuous-tone photographic image thereof. Such a print I shall term a "contrast image of the original to indicate that it contains only two contrasting tones, variations in the areas of' which are utilized to simulate continuous vari-l ation in tone. Although such a print may be made with ink of any color on paper of any' color, I shall, for convenience, term the two tones of the contrast image black and white, using black to refer to the inked lareas of the print and white to refer to the uninked areas.

Printing `plates are ordinarily made photochemically. This involves making a photographic contrast image of the original, which may be made either directly in a resist applied to a metal plate to control the etching of the plate or may be made as a positive .or negative photographic plate or film and then transferred to the resist by contact printing. To simplify the description which follows, I shall, in the case of all such contrast images used in making printing plates, apply the term black to the areas of each image which correspond to areas to be inked in printing, and apply the term "white to the areas of each image which correspond to the areas which will be left uninked in printing. In general, in a positive image on a photographic plate, I shall term the transparent areas white and the opaque areas black, In a negative on a photographic plate, I shall term the transparent areas black" and the opaque areas White In a' resist on a plate to be engraved for letter-press printing, I shall lterm the hardened areas black and the unhardened areas white,` and in a resist for engraving an intaglio plate, I shall term the unhardenedareas black and the hardened areas white Inorder that a contrast image may give to the eye the effect of thetone variations of a continuous-tone image, the black and the white areas are so arranged and proportioned that the ratio of black area to white area corresponds to the tone of the original in each part of the (o1. iol- 395) contrast image. The area of the contrast image thus consists of a large number of small elemental areas, each of which includes a black area and a white area so proportioned that the ratio of the size of the black area to the size 5 of the Whole elemental area corresponds (more or less closely according to the method used) to the tonal value of the area of the continuoustone original corresponding to this elemental area of the contrast image. In order to save 10 repetition and to simplify the terminology used in this application, I' shall refer to such an elemental area in which the ratio of black area to the total area corresponds to the Value of the tone of the corresponding area of the continuous- 15 tone original as an "element of the area of the contrast image.

Contrast images for making printing plates have customarily been made by photographing a subject or a continuous-tone image of the sub- 20 ject through a half-tone screen. Methods involving photo-electric scanning have also been suggested. The eect of all the customary methods, including the most customary one of photographing through a half-tone screen, lis to make 25 the elements of the area of the contrast image of uniform size. This method is satisfactory in representing the middle tones of the original; but it has proved unsatisfactory in representing both ,the tones which are much darker than the middle tones and the tones which are much lighter than the middle tones, because it requires the use of excessively small white dots and black spots, and uncontrollable variations in the sizes of very small black dots or white spots necessarily 35 occur during etching and during printing.

By my invention, I have avoided the diiiiculties and disadvantages` caused by the presence of very small black dots and very small white spots in ordinary contrast images, and in the printing 40 plates made therefrom. A contrast image enibodying my invention differs from those heretofore made, in that its elements (that is, its elemental areas wherein the ratio of black to white corresponds to the tone of the original) are not 45 of uniform size, but, on the contrary, are rela-- tively large in both the darkand the light-tone parts of the image as compared to their size in the middle-tone parts; and,` `in that the ratio of black to white in each element is made to |50 correspond accurately to the tone of the correspondin'g area ofthe original by means of black areas and white areas of not less than. a predetermined minimum size. Black areas of the minimum size occur in tones lighter than the middle tone, while white areas of minimum size occur in tones darker than the middle tone. The predetermined minimum size may be made great enough to avoid the dimculties in etching and printing which are created by the use of very small black dots and white spots.

In describing my invention in detail, I shall refer to the accompanying drawings, in which Fig. 1 is a greatly enlarged view of part of a contrast image, or diagrammatic face view of part of a printing plate. embodying my invention;

Fig. 2 is a similar view of the corresponding part of a contrast image or printing plate made by the ordinary half-tone process;

Figs. 3, 4 and 5 are enlarged fragmentary elevations of printing plates whose printing surfaces are diagrammatically represented by Fig. l, Fig. 3 being a relief printing plate, Fig. 4 an intaglio printing plate and Fig. 5 a lithographie printing plate;

Fig.`6 is a diagrammatic view of an electromechanical scanning apparatus which may be used in making contrast images embodying my invention;

Fig. 7 is an enlarged elevation of the recording light shown in Fig. 6; and

Fig. 8 is an end view of this light.

Figs. l and 2 show three parts A, A', B, B', and C, C', of two contrast images representing respectively a dark tone, a middle tone and a light tone of an original or a continuous-tone image of an original. The tonal value of the tone represented by the parts A' and A' is 95, of the tone represented by the parts B and B', 50, and of the tone represented by the parts C and C', 5. The shading in these two views represents black areas in the sense hereinabove deiined,lwhi1e the unshaded areas represent white areas. The elements of the two contrast images (that is, the elemental areas in which the ratio of black and white corresponds to the tonal value of the corresponding area in the original) are outlined by dotted lines in Figs. 1 and 2 and identified by the symbols a, b and c in Fig. 1 and a', b' and c' in Fig. 2. In the middle-tone parts, B and B', of each contrast image, each element b, b' consists of black and white areas of equal size. In thecontrast image made by the ordinary halftone process, shown in Fig. 2, the elements a. of the dark-tone area A' and the elements c' of the light-tone area C are of the same size.

as the elements b' of the middle-tone area B'. Consequently, the White areas in the elements a' I and the black areas in the elements c take the form of small spots or @ts each having an area equal to only one-twentieth `of one size of the element. For still darker or lighter tones, it is apparent that the spot or dot in each element must be made still smaller.

The contrast image which I have invented diiers from an ordinary half-tone image in that the elements a of the dark-,tone area A are much larger than the elements b of the middle-tone area B; and the elements c ofthe light-tone area C are also larger than the elements b. As the result of the increased size of the elements of the dark-tone area A, each element a can include black and white areas having a ratio equal to 95% without the use of excessively small White areas; and in the same Way the use of excessively small black areas in the light-tone area C is avoided.

In the contrast image embodying my invention shown in Fig. 1, it is to be understood that areas representing the tones between 95 and 50 consist of elements of a size intermediate between the size of the elements a and the elements b, and that such elements contain white areas somewhat larger than the white spots in the elements a and somewhat smaller than the White spots in the elements b.. In tones darker than 95, the size of the elements is increased to a size greater than that of the elements a, but the size of the white area in such elements is maintained substantially equal to the size of the white areas in the elements a, which represent the minirnum-size white areas used in my contrast image.

In the same way, areas representing tones between 50 and 5 consist of elements intermediate in size between the elements b and the elements c, containing black areas larger than those contained in the elements c and smaller than those contained in the elements b; but, in tones lighter than 5, the size of the elements is increased above the size of the elements c, while the size of the black areas which they contain is not decreased. In the particular form illustrated, the minimum size of the white areas and the black areas is the same, but this is not essential as each minimum may be made such asis necessary to secure invarying results with any particular method of etching and of printing which is to be used.

From a comparison of the Figs. 1 and 2, it is apparent that while the contrast image of my invention resembles an ordinary half-tone contrast image in the middle-tone parts of the image, it diiers radically from the ordinary half-tone contrast image in the parts representing tones which are either darker or lighter than the middle-tones. The light-tone parts of my image and of an ordinary half-tone image both consist of a white area containing isolatedblack areas, but in the half-tone image the isolated black areas in the light-tone parts lare separated by the same distance (from center to center) as the black areas in the middle-tone part, while in my image, the isolated black areas are more widely separated in the light-tone parts than are the black areas in the middle-tone parts, and they are separated more and more widely as the tone becomes lighter. A similar diierence between my contrast image andv the .ordinary half-tone contrast image exists in the spafcing of the isolated white areas which occur in the black area representing tones'darker than the middle tones.

It should be understood that the invention to which the present application is directed includes any printing plate made from a contrast image such as that shownin Fig. 1 whether positiveor negative, and whether made on a photographic plate or lm or directly on a resist. Fig. 1 may be regarded as a diagrammatic face view of a relief printing plate shown in Fig. 3, in which case the shaded portions represent projections and the unshaded portions represent indentations; or Fig. 1 may be regarded as representing an intaglio printing plate shown in Fig. 4, in which case the shaded portions represent indentations and the white portions represent the unindented areas of the plate; or Fig. l may be regarded as a lithographic plate shown in Fig. 5, in which case the shaded portions represent greasy areas and the white portions-represent water wettable areas.

My invention includes a method and apparatus for making a contrast image of a character such as that shown in Fig. 1, but the method and appa# n original mounted on the drum I8.

ratus are not claimed herein as they Iform the subject of my parent application filed February 17, 1937, Serial No. 126,110 on which Patent No. 2,136,340 was issued on November 8, 1938.

An embodiment of the apparatus features of my invention is shown in Fig. 6. It includes an ordinary electro-mechanical scanning apparatus having a transparent picture drum and a recording drum II,I which are given identical rotational and longitudinal movements through a driving mechanism I2. A constant intensity lamp I3 regulated by resistance '41 and provided with a suitable lens system I4 is mounted to scan a continuous-tone transparent original or a continuous-tone transparent photograph of an The light from the scanning lamp I3, as modified by passing through the transparent original, is receivedA by a photo-electric cell I5. The mechanical arrangement shown in Fig. 6 is merely illustrative and not essential as other known forms of scanning apparatus including such as are designed to scan an opaque original may be used in carrying out my invention.

A recording lamp I8 illuminating a shield .I1 containing a long narrow slit or aperture I8 is provided with a lens system I9 which focuses an image of the slit I8 on a recording lm placed on the drum II. In the form illustrated in Fig. 1, the shield I1 containing the slit I8 is the anode of the lamp, but this is not essential as the shield containing the slit may be separate from the lamp. The lamp is a gas-discharge lamp having no afterglow. The length of the image of the slit I8 is equal to the distancebetween the turns of the screw 28 of the driving mechanism, so that, as the mechanism operates, the image of the slit scans the entire area of the recording lm without any overlap. The length of the image of the slit I8 on the recording nlm determines the width of the elemental areas of the contrast image produced on the recording lm. In this connection, it should be noted that the elemental areas a, b, c shown in Fig. 1 are all of the same width. The lengths of the elemental areas are determined by the time length of the cycle of the recording lamp I8; and the proportion of black and white which each elemental area contains is determined by the time during which the recording lamp I6 is lighted and the time periods during which its is extinguished during one cycle.

'I'hese time periods are controlled by the light passing through the original to the photo-electric cell I by means of interconnecting electric circuits between the photo-electric cell I5 and the recording lamp I6. Y

The interconnected electric circuits include a photo-cell circuit which charges a condenser 35, a constant current circuit which discharges the condenser 35, a trigger circuit actuated by the voltage across the condenser 35,- and a control circuit for the recording lamp I6,4 actuated by the trigger circuit. 'I'he circuits are so intercon.

nected that the condenser 35 Iis alternately charged and discharged in a cycle controlled by the amount of light reaching the photo-cell I5 and controlling the cycle of the recording lamp I 6 and thus the length and character of the eiemental areas of the contrast image.

The photo-cell circuit contains a source of electro-motive force 21, a resistance 42 and the photoelectric cell I5, and is connected to the plate 35a of the condenser so that a positive potential is built up on this plate when the current flows in the photo-cell circuit. The current or rate of charge of this condenser in this circuit is proportional to the amount of light reaching the photo-cell.

The discharging circuit is connected to the plate 35a of the condenser and contains a source of electro-motive force 28 opposed to the source of electro-motive force 21 in the photo-cell circuit. The discharging circuit also contains means for maintaining the ow of current constant and meansfor stopping and starting the ow of current. These means consist of a vacuum tube 2| whose plate circuit constitutes a part of the discharging circuit. The'tube 2I contains a grid 2 Ia maintained at a constant potential and holding the ow of current in the plate circuit at a constant value' greater than the greatest current in the photo-cell circuit. While greater than the current in the photo-cell circuit, the discharging current should be of the same order as that in the photo-cell circuit which requires that the tube 2l be operated at very low voltage. The strength of the discharging current may be regulated by a potentiometer 53 connected to the grid 2Ia and spanning the` source of electro-motive force 28. The tube 2I also contains a control grid 2Ib which permits the plate current to flow when it is neutral with respect to the cathode of the tube and cuts oi the flow of cur-` rent when it is at a certain negative bias with respect to the cathode of the tube. This grid is connected by a variable tap 48 to the resistor 38 of the trigger circuit hereinafter described. When the current is iiowing in thedischarging circuit, it reduces the positive charge on the plate 35a, because the current in this circuit is greater than the current in the photo-cell by which it is opposed.

In addition to the charging and discharging circuits connected to the plate 35a of 'the condenser, a means for varying the condenser charge is connected with its vother plate 35h. This means is the resistor 38 to which the plate 35h is connected bya variable tap 58 so that the existence of a voltage drop in the resistor 38 applies a negative potential to the plate 35h equal to the voltage drop between the high end 38a of the resistor 38 and the variable tap 50, While the absence of a voltage drop in theresistor 38 eliminates this negative charge on the plate 35h of the condenser.

'Ihe trigger circuit is across the condenser 35 in such manner as to cause a drop in potential in the resistor 3 8 only when the condenser voltage is below a. predetermined value (which, for convenience,`I shall term the trigger value). The trigger vcircuit includes a vacuum tube 22 whose grid is connected to the plate 35a of the condenser and whose plate circuit is connected to cause a flow of current through a resistor 31. The resistor 31 is connected through an oscillator and detector (enclosed in dotted lines in Fig. 1) to theresistor 38. 'I'he operation of this` oscillator and detector (hereinafter described-in detail) is such that it causes a ow of uni-directional current through in potential across this resistor, according to the u actuated by the voltage Cil setting of a reversing switch 40. The control circuit includes a source of electro-motive force 34, the recording lamp I 6, and the plate circuit of the tube 26. Current flows in this circuit only when the grid of the tube 26 is neutral. 'I'he grid of the tube 26 is connected directly to the low end 'of the resistor 38 when the reversing switch is in the position marked Neg on Fig. 6, so that current iiows through the recording lainpv I6 only when there is no potential drop in the resistor 38. This results in making a negative contrast image of a positive subject on the drum I0. When the switch 4|) is thrown to the position marked Pos. in Fig. 6, the grid circuit of the tube 26 is connected across a resistor 39 in the plate circuit of a tube 25 whose grid is then connected to the low end of the resistor 38. In this case, the current in the plate circuit of the tube 26 and the recording lamp I6 flows only when there is no current in the plate circuit of the tube 25," that is, when there is a potential drop in the resistor 38. In this case, a positive contrast image is made.

The operation of the interconnected circuits which have been described is cyclic and may conveniently be described by beginning at the end of the discharge of the condenser 35. At this time, there is a potential drop in the resistor 38, as the condenser Voltage is below the trigger value; if the reversing switch is in the positive position; the recording lamp is on and no current is flowing in the discharge circuit which includes the plate circuit of the tube 2I. The con-l denser, therefore, becomes charged by the current owing through the .photo-cell circuit, and the charge continues to increase until it reaches the trigger value. At this point, the trigger circ-uit operates to stop the iiow of current in the resistor 38 and eliminating the potential drop in this resistor. The elimination of the potential f drop in theI resistor 38 causes three effects: (1)

It increases `rthe charge of the condenser by a predetermined value depending upon the setting of the variable tap 50. (2) It eliminates the negative bias on the control grid 2Ib of the tube 2| and starts the flow of current in the'discharge circuit. (3) It operates the control circuit to extinguish the recording lamp I6. A'fter these three effects of the elimination of the voltage drop in the resistor 38, which take place simultaneously, the condenser voltage decreases, since the current in the discharging circuit is greater than the current in thephoto-electric circuit which is opposing it. The discharge of the condenser continues until its voltage reaches the trigger value. The trigger circuit then starts a ow of current through the resistor 38, causing a potential dro-p in this resistor. The potential drop in the resistor 38 has three effects: (1) It decreases the charge in the condenser by the same amount as this charge was increased by the elimination of the voltage drop in the resistor 38. (2) It produces a negative bias on the con- `trolgrid 2lb of the tube 2'I sucient to stolp the flow of current in the discharge circuit. (3) It lights the recording light I6. This completes the cycle and the charging of the condenser by the current in the photo-cell circuit begins again.

In the cyclic operation which has been described, the rate at which the -condenser is charged is proportional to the amount of light reaching the photo-cell, as this determines the Strength of the current in the photo-cell circuit. The rate at which the condenser is discharged is an inverse function of the amount of light reaching the photo-cell, since the photo-cell current opposes the constant current in the discharging circuit. The amount of time required for the discharging and charging of the condenser depends upon the discharging and charging .rates and upon a xed capacity of the condenser and the fixed voltage by which the condenser voltage is raised above and dropped below the trigger value by the voltage drop in the resistor 38 applied -to'the'plate 35h of the condenser through the variable tap 50. Since the time for charging and discharging of the condenserde termines the length of the black and whitev portions of each elemental area of the contrast image, the device which has been described operates to produce a positive contrast image such as that shown in Fig. 1 when the switch 40 in in."Pos. position.

When a dark tone area of the original is between the scanning lamp and the photo-cell, the photo-cell current is weak, so that the charg. ing of the condenser to the trigger value takes a long period of time making a long black area on the contrast image, and the discharge of the condenser is rapid making a short white area. Because of the slowness of the charging, the whole cycle is long, and consequently the elemental area is long.

When a light tone area. of the original lies between the scanning lamp ,and the photo-cell, the photo-cell current is large, charging the condenser rapidly and opposing the discharging current so that the discharge is slow. This also results in a long cycle producing a long elemental area which, in this case, contains a long white area. and a short black area.

lWhen a middle tone of the original is between the scanning lamp and the .photo-cell, Ithe' current inthe photo-cell circuit is approximately half the current in the discharge circuit, so that both the charging and discharging of the condenser are comparatively rapid, giving a short cycle -producing a shor-t elemental area which is half bla-ck and half white.

No black area of the contrast image can be less than a predetermined length, which is determined by the time required for the maximum photo-cell current to charge the condenser to the trigger value. At the same time, no white area can be less than a predetermined length, which is determined by the time required for the constant current in the discharge circuit to discharge the condenser when the photo-cell current is at its lowest value.

Adjustments may be made to determine the size of the elemental areas in the middle tones and the minimumsizes of the black and white areas as desired in the making of contrast images for etching printing plates. Best results are secured .when the discharging current is made equal to the maximum photo-cell current plus the minimum photo-cell current. This or other desired adjustment of the discharging current may be made as follows: l

n The proportion of black area lin the contrast image is indicated by a milliammeter 46 which is connected in the recording lamp circuit and provided with a variable shunt 48 which is adjusted so that the milliammeter reads 100 when the recording light I6 is lighted without interruption, a condition which may be attained by closing the switch 5I to maintain a constant potential on the grid of tube 26. 'Ihe switch 5I isfthen opened and the indicationsof the milliammeter 46 are then used as a guide in adjusting the photo-cell current and the discharging current. The adjustment is made after a positive continuous-tone image has been wrapped around the cylinder I0. The darkest tone of this image is moved between the scanning lamp I3 and the photo-cell I5 with the reversing switch 40 in positive position. The strength of the photocell current is then adjusted by adjusting the brightness of the scanning lamp I3, for example by a rheostat 41, until the reading of the milliammeter 4B equals the percentage of black area desired to represent the darkest tone of the original, for example The lighest portion of the continuous-tone original is then moved between the scanning lamp I3 and the photo-cell i5, and the discharging current is adjusted by means of the potentiometer 53 until the reading of the milliammeter 46 is equal to the percentage of black desired to represent the lightest tone of the original, for example 5%. It is desirable to select the percentages so that minus the percentage selected for vthe darkest tone equals the percentage selected ,for the lightest tone, as this results in making the discharging current equal to the sum of the maximum and minimum photo-cell currents. After the relation of the minimum size white and black areas to the size of the elemental area has been adjusted in this manner, the size of the elemental areas is adjusted by varying the position of the variable tap 50 on the resistor 38 to control the frequency of the charging and discharging of the cycle of the condenser 35. The adjustment is most desirably such as makes the elemental areas in the middle tones about equal in size to the elemental areas of an ordinary half-tone contrast image used for the sort of plate for which the contrast image made on the apparatus isto be used.

A further feature of the apparatus illustrated consists in a means for indicating the total amount of black area in a contrastimage produced by the apparatus. This is of value since it enables a printer using a plate made from such an image to know the area of the printed plate which must be covered with ink without the experimentation necessary to determine this as in using ordinary printing plates. The means for indicating the total black area consists of an ampere hour meter 60 connected in the circuit of a recording lamp I6. The number of ampere hours indicated by this meter during the making of a positive contrast image on the apparatus, when divided by the number of ampere hours which would be required to burn the recording lamp 60 for lthe same length of time gives the proportion of black area in the contrast image.

In describing the operation of the device, I have referred to placing a positive continuoustone image on the drum II) and producing a positive contrast image when the reversing switch 40 is in Pos. position and a negative contrast image when the reversing switch 40 is in Neg position. It should, of course, be understood that, if desired, a, negative continuoustone image may be placed upon the drum I0 and that, in this case, a positive contrast image will be obtained by placing the reversing switch 40 in the Neg. position and a negative contrast image by placing the reversing switch 40 in the Pos. position.

The operation of the oscillator and detector enclosed in dotted line in Fig, 1 is as follows:

When suflicient current ilows through resistor 31, the grid of tube 23 is held at a negative potential suiiicient to prevent a current in the plate circuit of this tube. When the current through resisor 31 decreases, there is a corresponding increase in the potential of the grid of tube 23. This causes the platecurrent of this tube to increase.` The plate current flows through the primary of transformer 4I. This induces a voltage in the -secondary of the transformer which causes the grid of tube -23 to become more positive by virtue of the potential induced on one plate of condenser 3'1".i This results in a further increase in the plate current and a correspondingly further increase in the 'grid voltage until saturation conditions are attained. A this point, the current through the primary of transformer 4I becomes momentarily constant and the secondary voltage drops to zero. This causes a decrease in the potential of the grid of tube 23, which produces a corresponding reduction in the current through the primaryof transformer 4 I. This induces inthe secondary of the transformer a voltage of the opposite sign and tends to make the grid of tube 23 even more negative. This process continues until the grid of tube 23 becomes so negative that the plate current ceases. Current,` then ows through the resistor 44. in such a direction as to again cause the potential of the grid of tube 23 to increase. These oscillationscontinue so long as the voltage drop across resistor 31 biases the grid of tube 23 above the cut-off potential of this tube.

Tube 24 is operated as a detector, its grid being biased normally slightly below the cut-oi! potential. During" one-half of the oscillation period of tube 23, the voltage induced in the secondary of transformer 4I causes the grid of tube 24 to become positive allowing current to ow in the plate circuit through the resistor 38. Since the oscillations of tube 23 are at a radio frequency, the oscillations of this tube result in a pulsating unidirectional through resistor 38 which to all intent and purpose may be regarded and treated as a direct current. 'It is obvious to one skilled in the art that this oscillator and detector might be replaced by a direct current amplier containing an odd number of stages.

What I claim is: 1. A printing plate having parts representing diierent tones and consisting of a plurality of l elements in each of which the ratio of printing area to non-printing area corresponds to the value of the tone represented, the size of the printing areas varying above a predetermined minimum occurring only in parts representing tones lighter than an intermediate tone, and the size of the non-printing areas varying above a predetermined minimum occurring only in parts representing tones darker than` said intermediate tone, and the printing and non-printing areas being equal in size and greater than their respective minimum sizes in the part representing said intermediate tone.

2. A relief printing plate having parts representing different tones and containing spaced raised printing areas which vary in size above a l predetermined minimum occurring only in parts representing tones lighter than an intermediate tone, the spaces between said printing areas vary-` ing in size above a predetermined minimum which occurs only in parts representing tones darker than said intermediate tone, the printing areas and spaces being equal in size and greater than their respective minimums in the parts representing said intermediate tone.

ARTHUR C. HARDY. 

